01 / 07
Tube stock and cutting
Production starts with the steel tube and bar held in stock. Tubes are cut to the length each part needs before they go on to bending.
Our Factory
With our modern factory, we can produce high-quality and precision products. Thanks to our technological infrastructure, we can provide solutions tailored to the specific needs of our customers.
Location:Gebze, Kocaeli, Türkiye
The Gebze plant
The factory is in Gebze, Kocaeli. Every process shown below, from tube bending to hose testing, runs in this plant, and the parts are measured in its own laboratory.
The machines are serviced on a periodic maintenance schedule.
In production since
1990At this site since
2013
Plant
3,500 m²
Location:Gebze, Kocaeli, Türkiye
- ISO 9001Quality management
Production processes
From stock material to a tested part: the steps a tube or a hose goes through in the plant.
02 / 07
CNC and robotic tube bending
Cut tubes are bent on CNC tube benders and in a robotic bending cell. The bend sequence, angles and distances come from a program written for the part.
03 / 07
Tube end forming
Tube ends are flared, beaded or swaged so that the tube seals against its nut, its fitting or the mating part.
04 / 07
CNC turning and machining
Nuts, nipples and connectors are turned from bar stock on CNC lathes and finished on machining centres.
05 / 07
Hose cutting and crimping
Hose is cut to length, fitted with its ferrules and end fittings, and crimped on the hose press.
06 / 07
Honing
Parts whose bore needs a precise diameter and a fine surface are finished on the honing machine.
07 / 07
Hose pressure testing
Hose assemblies are tested under pressure in the closed chamber of the test bench.
Measurement laboratory
Parts are measured in the plant's own laboratory, and the results are compared with the dimensions of the reference part.
Optical 3D scanner
Measures the geometry of a bent tube without touching it, so bend angles and distances can be compared with the reference.
Profile projector
Projects the magnified outline of a small part on a screen, where form, angles and dimensions are checked.
Hardness tester
Measures the hardness of materials and machined parts.
Micrometers
For outside diameters and wall thicknesses.
Height gauges
For heights and steps, measured on a surface plate.
How we develop products
From a drawing or a sample to production
We develop new parts by reverse engineering. Even with only technical data or a drawing, we can redesign a part and manufacture it; in some cases without a physical sample.
The sample, or the first part made, is measured with the laboratory instruments, including the optical 3D scanner. Material analysis, dimensional verification, durability testing and assembly fit checks are carried out by our engineers and technicians.
Send us the OEM number, a technical drawing or a sample, and we will tell you whether we can make the part.
Request a quote for your project.
Please send the technical drawing, sample or OEM reference number. Your enquiry will be reviewed, and we will respond with price and lead time.
How a quote request works
- You send the OEM number, a technical drawing or a sample.
- We check compatibility.
- We reply with price and lead time.